Difficulty

Moderate

Steps

6

Time Required

                          15 minutes            

Sections

2

  • Mouth Part
  • 2 steps
  • Mouth Gears
  • 4 steps

Flags

0

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Introduction

What you need

Step 1

              Mouth Part               
  • Flip the toy over to gain direct access to the first screws you need to remove for the replacement.
  • Remove the two (2) 7.5mm phillips screws using Phillips #1 screwdriver from the bottom of the jaw.
  • Remove the two (2) 7.2mm phillips screws using Phillips #0 screwdriver from the bottom of the jaw.
  • Gently remove the entire bottom jaw piece.

Flip the toy over to gain direct access to the first screws you need to remove for the replacement.

Remove the two (2) 7.5mm phillips screws using Phillips #1 screwdriver from the bottom of the jaw.

Remove the two (2) 7.2mm phillips screws using Phillips #0 screwdriver from the bottom of the jaw.

Gently remove the entire bottom jaw piece.

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Step 2

  • Remove the 7.5mm phillips screw using Phillips #1 screwdriver from the middle of the tongue.
  • Using a spudger, gently pry the tongue out of the mouth.

Remove the 7.5mm phillips screw using Phillips #1 screwdriver from the middle of the tongue.

Using a spudger, gently pry the tongue out of the mouth.

Step 3

              Mouth Gears               
  • After removing the tongue, inspect and remove any debris from the inside of the mouth.
  • Remove the four (4) 7.5mm phillips screws that are inhibiting your ability to successfully remove the motor inside the mouth.
  • Remove the two (2) 7.2mm phillips screws that fasten the motor to the inside of the mouth.

After removing the tongue, inspect and remove any debris from the inside of the mouth.

Remove the four (4) 7.5mm phillips screws that are inhibiting your ability to successfully remove the motor inside the mouth.

Remove the two (2) 7.2mm phillips screws that fasten the motor to the inside of the mouth.

Step 4

  • Use a pair of tweezers to remove the motor assembly from the mouth and inspect for any apparent issues.
  • Use a #1 Phillips Screwdriver to remove the two (2) 5.5mm phillips screws to remove the motor from the rest of the assembly.
  • Use tweezers to gently remove the motor from the rest of the assembly.

Use a pair of tweezers to remove the motor assembly from the mouth and inspect for any apparent issues.

Use a #1 Phillips Screwdriver to remove the two (2) 5.5mm phillips screws to remove the motor from the rest of the assembly.

Use tweezers to gently remove the motor from the rest of the assembly.

Step 5

  • Use tweezers, inspect the main output gear for the jaw and remove if necessary.
  • Remove the four (4) 4.9mm screws from the other side of the assembly.
  • Use a spudger to gently pry apart the assembly for inspection.

Use tweezers, inspect the main output gear for the jaw and remove if necessary.

Remove the four (4) 4.9mm screws from the other side of the assembly.

Use a spudger to gently pry apart the assembly for inspection.

Step 6

  • Inspect the gears inside the assembly and replace any gears that have flattened or rounded teeth.

Inspect the gears inside the assembly and replace any gears that have flattened or rounded teeth.

To reassemble your device, follow these instructions in reverse order.

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Author

                                      with 2 other contributors 

                    Luke Selby                     

Member since: 01/20/2016

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                       USF Tampa, Team 10-3, Remmell Spring 2016                        

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                    USFT-REMMELL-S16S10G3                     


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