Xbox 360 Cooling Fan Duct Replacement Repair Guide

Difficulty

Difficult

Steps

Time Required

                          1 - 2 hours

Sections

Hard Drive
1 step
Bottom Vent
6 steps
Faceplate
3 steps
Top Vent
6 steps
Lower Case
9 steps
Eject Button
1 step
Upper Case
2 steps
Optical Drive
4 steps
Cooling Fan Duct
1 step

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Introduction

What you need

Step 1

              Hard Drive

Grasp the hard drive assembly and press the release button while lifting its front edge.
Remove the hard drive assembly from the top vent.

Grasp the hard drive assembly and press the release button while lifting its front edge.

Remove the hard drive assembly from the top vent.

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Step 2

              Bottom Vent

Stand the console vertically with the bottom edge facing up.
Throughout the following opening procedure, the finger of an Xbox 360 opening tool can be used in place of a spudger.
Insert the flat end of a spudger or the edge of an Xbox 360 opening tool into the small gap at the front edge of the bottom vent.
Pry the front edge of the bottom vent away from the faceplate.

Stand the console vertically with the bottom edge facing up.

Throughout the following opening procedure, the finger of an Xbox 360 opening tool can be used in place of a spudger.

Insert the flat end of a spudger or the edge of an Xbox 360 opening tool into the small gap at the front edge of the bottom vent.

Pry the front edge of the bottom vent away from the faceplate.

Step 3

In the next few steps, you will use the tip of a spudger or the finger of an Xbox 360 opening tool to release the clips along the left and right sides of the bottom vent. Their locations are highlighted in red.
You will insert the tool into the holes molded into the white plastic side case pieces.

In the next few steps, you will use the tip of a spudger or the finger of an Xbox 360 opening tool to release the clips along the left and right sides of the bottom vent. Their locations are highlighted in red.

You will insert the tool into the holes molded into the white plastic side case pieces.

Step 4

To release the clips, work from the front edge of the bottom vent.
While slightly lifting the front edge of the bottom vent, use the tip of a spudger to push the clips closest to the front of the bottom vent towards the inside of the console.

To release the clips, work from the front edge of the bottom vent.

While slightly lifting the front edge of the bottom vent, use the tip of a spudger to push the clips closest to the front of the bottom vent towards the inside of the console.

Step 5

Repeat the same process to release the two center clips on the bottom vent.

Repeat the same process to release the two center clips on the bottom vent.

Step 6

Use the tip of your spudger to release the clips on the bottom vent nearest the back of the Xbox.

Use the tip of your spudger to release the clips on the bottom vent nearest the back of the Xbox.

Step 7

Remove the bottom vent from the 360.

Remove the bottom vent from the 360.

Step 8

              Faceplate

Insert the flat edge of a spudger between the faceplate and the outer casing near the power button.
Run your spudger along the edge of the faceplate to release the clips securing it to the front of the console.
You may also accomplish this task by using the edge of the Xbox 360 opening tool, but it may scratch the plastic case.
Alternatively, you can use your hands to carefully pull the faceplate away from the Xbox.

Insert the flat edge of a spudger between the faceplate and the outer casing near the power button.

Run your spudger along the edge of the faceplate to release the clips securing it to the front of the console.

You may also accomplish this task by using the edge of the Xbox 360 opening tool, but it may scratch the plastic case.

Alternatively, you can use your hands to carefully pull the faceplate away from the Xbox.

Step 9

Repeat the same motions as previously mentioned to release the left side of the faceplate.

Repeat the same motions as previously mentioned to release the left side of the faceplate.

Step 10

Remove the faceplate from the front face of the console.

Remove the faceplate from the front face of the console.

Step 11

              Top Vent

Stand the console vertically with the top edge facing up.
The top vent is secured to the console via clips. The first two clips are located underneath the top vent closest to the faceplate, as shown in the pictures.

Stand the console vertically with the top edge facing up.

The top vent is secured to the console via clips. The first two clips are located underneath the top vent closest to the faceplate, as shown in the pictures.

Step 12

Insert the flat end of a spudger into the small gaps previously mentioned to release the clips.
You may also use the long finger of an Xbox 360 opening tool to accomplish this task.

Insert the flat end of a spudger into the small gaps previously mentioned to release the clips.

You may also use the long finger of an Xbox 360 opening tool to accomplish this task.

Step 13

In the next few steps, you will use the tip of a spudger or the finger of an Xbox 360 opening tool to release the clips along the left and right sides of the top vent. Their locations are highlighted in red.

In the next few steps, you will use the tip of a spudger or the finger of an Xbox 360 opening tool to release the clips along the left and right sides of the top vent. Their locations are highlighted in red.

Step 14

To release the clips, work from the middle of the top vent.
While slightly lifting the front edge of the top vent, use the tip of a spudger to push the clips closest to the center of the top vent towards the inside of the console.

To release the clips, work from the middle of the top vent.

While slightly lifting the front edge of the top vent, use the tip of a spudger to push the clips closest to the center of the top vent towards the inside of the console.

Step 15

Use the tip of your spudger to release the clip on the top vent nearest the back of the Xbox’s upper case.

Use the tip of your spudger to release the clip on the top vent nearest the back of the Xbox’s upper case.

Step 16

The last clip is hidden underneath the rubber foot nearest the back of the console.
Use the tip of your spudger to release the clip on the top vent nearest the back of the Xbox.
Remove the top vent from the 360.

The last clip is hidden underneath the rubber foot nearest the back of the console.

Use the tip of your spudger to release the clip on the top vent nearest the back of the Xbox.

Remove the top vent from the 360.

Step 17

              Lower Case

Stand the console vertically with the top edge facing down.
Carefully peel the warranty sticker off the console.

Stand the console vertically with the top edge facing down.

Carefully peel the warranty sticker off the console.

Step 18

The upper and lower cases are attached via several latches, located in the front and back of the console. These latches must be disengaged to separate the upper case from the console.
Use the flat end of a spudger to release the following latches:
Above the front-facing USB ports.
Beneath the front-facing USB ports.
Above the Memory Unit slots.

The upper and lower cases are attached via several latches, located in the front and back of the console. These latches must be disengaged to separate the upper case from the console.

Use the flat end of a spudger to release the following latches:

Above the front-facing USB ports.

Beneath the front-facing USB ports.

Above the Memory Unit slots.

Step 19

Insert the flat end of a spudger and pry upwards to release the last remaining latch located above the eject button.

Insert the flat end of a spudger and pry upwards to release the last remaining latch located above the eject button.

Step 20

Slightly lift the front portion of the lower case to ensure that the latches in the front have been completely released.

Slightly lift the front portion of the lower case to ensure that the latches in the front have been completely released.

Step 21

The upper and lower cases are held together by seven release latches located on the back of the console. Their locations are highlighted in red.

The upper and lower cases are held together by seven release latches located on the back of the console. Their locations are highlighted in red.

Step 22

Press the Xbox 360 opening tool down into the clips securing the lower case to the upper case near the I/O ports.
While pressing down on the tool, push the lower and upper cases apart to separate the retaining clips.

Press the Xbox 360 opening tool down into the clips securing the lower case to the upper case near the I/O ports.

While pressing down on the tool, push the lower and upper cases apart to separate the retaining clips.

Step 23

While pushing the upper and lower cases apart, use the tip of a spudger or the finger of an Xbox 360 opening tool to push the long clip highlighted in red toward the center of the 360.
The clip should release, leaving the clips near the power connector as the only thing holding the upper and lower cases together.

While pushing the upper and lower cases apart, use the tip of a spudger or the finger of an Xbox 360 opening tool to push the long clip highlighted in red toward the center of the 360.

The clip should release, leaving the clips near the power connector as the only thing holding the upper and lower cases together.

Step 24

Press the Xbox 360 opening tool down into the two remaining clips near the power connector.
Push the upper and lower cases apart to fully release the retaining clips.

Press the Xbox 360 opening tool down into the two remaining clips near the power connector.

Push the upper and lower cases apart to fully release the retaining clips.

Step 25

Orient the console so that the front portion is facing downwards.
Grasp the back portion of the lower case and lift it upwards to separate it from the console.
Be careful not to excessively bend the lower case near the power plug, as it can crack easily.

Orient the console so that the front portion is facing downwards.

Grasp the back portion of the lower case and lift it upwards to separate it from the console.

Be careful not to excessively bend the lower case near the power plug, as it can crack easily.

Step 26

              Eject Button

Use the tip of a spudger to release the clip securing the eject button to the metal casing.
Insert the flat end of a spudger between the eject button and the optical drive.
Pry the eject button off its retaining posts and remove it from the 360.
This can also be accomplished using an Xbox 360 opening tool.

Use the tip of a spudger to release the clip securing the eject button to the metal casing.

Insert the flat end of a spudger between the eject button and the optical drive.

Pry the eject button off its retaining posts and remove it from the 360.

This can also be accomplished using an Xbox 360 opening tool.

Step 27

              Upper Case

Remove the six silver 64 mm T10 Torx screws securing the upper case to the metal casing.

Remove the six silver 64 mm T10 Torx screws securing the upper case to the metal casing.

Step 28

Orient the console so that the upper case is facing upwards.
Lift the upper case straight up and remove it from the console.

Orient the console so that the upper case is facing upwards.

Lift the upper case straight up and remove it from the console.

Step 29

              Optical Drive

Peel the silver tape securing the optical drive to the metal casing.

Peel the silver tape securing the optical drive to the metal casing.

Step 30

Slightly lift the optical drive upwards to gain clearance to disconnect the SATA and power connectors located on the backside of the optical drive.
Don’t try to completely remove the optical drive just yet. Two cables still connect it to the motherboard.

Slightly lift the optical drive upwards to gain clearance to disconnect the SATA and power connectors located on the backside of the optical drive.

Don’t try to completely remove the optical drive just yet. Two cables still connect it to the motherboard.

Step 31

Grab the power connector by its cables and pull it straight out of its socket on the optical drive.
Disconnect the SATA data connector from its socket on the optical drive by pulling it straight away.

Grab the power connector by its cables and pull it straight out of its socket on the optical drive.

Disconnect the SATA data connector from its socket on the optical drive by pulling it straight away.

Step 32

Lift the optical drive assembly out of the metal casing.

Lift the optical drive assembly out of the metal casing.

Step 33

              Cooling Fan Duct

Insert the flat end of a spudger into the small rectangular opening on the top of the cooling fan duct.
Carefully release the fan duct retaining clip and remove the fan duct from the Xbox.
The clip can alternatively be released using the metal finger of an Xbox 360 opening tool.

Insert the flat end of a spudger into the small rectangular opening on the top of the cooling fan duct.

Carefully release the fan duct retaining clip and remove the fan duct from the Xbox.

The clip can alternatively be released using the metal finger of an Xbox 360 opening tool.

To reassemble your device, follow these instructions in reverse order.

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                    Walter Galan

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Rockstarwxy - Feb 9, 2021

Not very difficult, took me 10 minutes tops and I had no idea what I was doing

Matthew Young - Mar 13, 2021

Excellent guide. Very concise. The opening tool was 100% worth the money just for steps 21-24.

Introduction#

What you need#

Introduction

What you need